redman71
Your first and last posts are confusing, at least to me, as to the number of drives your server actually has installed.
Your first post states 7 drives, two of which are in a mirror set, thus leaving 5 in RAID5 configuration.
Your last post says you have 12 drive bays, of which 10 are populated. (9) 40GB drives in RAID5, and (2) 40GB drives in RAID1. That adds up to 11 drives.
If I interpret correctly, you currently have one empty bay, so you want to remove two drives from the current RAID5, thus leaving 3 empty bays for an additional RAID5 composed of newer, larger drives.
Can your RAID controller handle more than 2 defined arrays? I would think so, but you want to be sure it can.
Would you clarify the number of bays and the number of populated bays?