Can anyone give better information than "they are different"?
The reason I didn't is because it is a well published standard, there seems little reason to take the who knows how many pages of technical specs and post them here, but I'll look at work and see if I can cut and paste all those specs for you.
The physical connection jacks appear to be identical to me regardless of the rated speed. Is there something I am missing?
Yes there is. How each manufacture makes their product meet the standard is up to them. At first, most of them seemed to be doing it by physically moving the two little fingers inside the jack for pins 3 and 6 so that the whole row was not in a line. There have been many other methods involving circuit board changes and design as well. At any rate, I don't have the time to go look up each manufacturer for you and see what is different with theirs. If you put cat5 jacks on cat6 wire and expect it to all test out at Cat6, I am pretty sure you will be unsuccessfull.
I have seen very slightly differnt gauge from manufacturer to manufacturer, but I have not seen any consistant difference in gauge from one CAT to the next.
The only change I am aware of is between 5/5e and 6, and that was a larger gage wire as discussed above. You asked for some specific changes, I gave you one to explain that there is more differnece in the two than the twists in the pairs.
Gigabit NIC cards are what we used, we set up a machines to generate artifical traffic.
Great. You took a 1000mbs connection designed to run on Cat5e and actually made it run at 1/3 of it's capacity, 350mbs. The wire is not specified for any megabit per second rating. It is only specified to have a specific bandwidth. For Cat5e that channel bandwidth was 100 Mhz (not Mbs), and manufacturers made cable that had MORE bandwidth than was required (200, 250, 350, 400 Mhz). Seems like 1000bt ethernet gets there by pumping 250mbs of data down each of four pairs. So, even if you had 656Mhz rated cable, you are only going to use 250mbs on each pair to get there with the connection you described.
I'll look for more data for you, but I'm not going to look up manufacturer's 'standards' because they don't mean squat in the field. They are mostly hype to sell product. If there is no standard for 10gbs on copper, then how can someone sell you wire that will work on it? We went through this with Cat6, everyone had a 'cat6 product' that would meet or exceed the 'proposed' cat6 standard. Almost everyone had to re-engineer and re-design when the standard finally came out.
Good Luck!
It is only my opinion, based on my experience and education...I am always willing to learn, educate me!
Daron J. Wilson, RCDD
daron.wilson@lhmorris.com