Hi stwil!
I was curious if you managed to find a solution since my reply in March. I am sorry to hear you are still experiencing this issue.
About 2 years ago, I think I experienced the problem you described a few times with an early version of the E-MetroTel's UCx system. The symptom was a very loud buzzing noise generated by the phone (very unpleasant I must say) that could be stopped only by power cycling the phone. The problem did not happen on any other phone type (i2000, 1100 or 1200 series) - it appeared to be an 1140E specific issue. The explanation I got at that time was that a specific sequence of messages with specific timing somehow causes it. After a software update of the UCx system, we haven't experienced this problem again. BTW - the 1140E that exhibited this problem has been my primary phone for the past 2 years.
My personal guess is that this is a firmware or hardware bug specific to 1140E that is triggered either by a malformed message or by a specific sequence of messages from the server (BCM in your case). It looks like your system is configured in a way that triggers the problem relatively frequently. With no help from Avaya, the only option (if you want to keep your BCM and not go to Toshiba as suggested above) is to experiment a bit more with the configuration.
You could try the following changes (probably one at a time):
1. If you use the G.729 codec for the phones, change it to G.711 (the G.729 requires much more DSP power - if this issue is DSP performance related, it might make a difference)
2. If you use 2 frames per packet, try to go to 3 frames per packet (the difference is 50 packets per second sent/received by the phone vs. 33 packets per second - it might help if the issue is related to the phone's network stack performance)
3. Try to change the VAD setting (voice activity detection = silence suppression) setting - if it's off, turn in on or vice versa
Well - good look for sure.
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