I think that you want to think in terms of inches, not columns.
A standard report can have 200 columns, but they'll be punishingly small
Crystal is printer based, so the amount of real estate is based on what the printer can generate. A standard laser with a legal at landscape will net about 13.5 inches of usable space, if you don't care about printing, install a specialty printer on the machine, like the HP Designjet 3500CP PS3, this will allow for about 106 inches in one configuration.
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