Interesting discussion, I too would like to see pictures of that installation if you took them. I certainly hope you held your 'contractor' responsible, it sounds like your contractor is not experienced in this type of work or installation.
On 110 blocks...next set I open up for an install I'll look at the sheet that comes with it, somehow I don't think it will recommend a hammer for installation of the modules. As with many products, we all develop preferred methods for installation that work well for us. I tend to lean towards the manufacturer's recommendations, so I'll do some research and see what I can find out.
I have a slightly different opinion on "110's are designed for a maximum of 20 cables with a maximum of 100 pairs". I am not sure what they were designed for, but before we commonly used 4 pair, we used 3 pair and C3's. With three pair, that gave us 8 per row for a total of 32 cables. As we started using 4 pair, that gave us 6 per row for a total of 24 cables. I suppose if you were terminating 5 pair, 20 would be the max per block. When I buy 110 block 'kits', they come with 20 C4's and 4 C5's if they are designed for 4 pair termination. When I buy 110 block 'kits' for 100 pair, they come with C5 modules. Terminate the things however makes you happy, but I believe 24 cables (4 pair) is the way the kits were designed, and it provides the maximum density for cable termination.
66 Blocks....I would suggest to keep the twist tight, that you bring the pair in one 'slot' in the block, and punch the tip up, and the ring down. It is a little tricky and takes some practice, but, you can keep the twist much closer on each pair than the traditional method of splitting the tip and ring between slots in the side of the block. 66 Blocks are certainly not my preferred choice, however, if you use them be sure the blocks are rated at the level appropriate with the performance you desire from your installed wiring system.
Always more than one way to skin a cat
It is only my opinion, based on my experience and education...I am always willing to learn, educate me!
Daron J. Wilson, RCDD
daron.wilson@lhmorris.com