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Bogen ADP1 Door Phone Install (box too small)

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jfhensley

IS-IT--Management
May 19, 2005
3
US
Went to install a Bogen ADP1 Door Phone yesterday (attaching it to an ACS 8), and the circuit board is about 1/8" too wide to fit into the metal dual gang box that is installed in the brick wall. Components are packed to the edge of the circuit board, so shaving it down is not an option.

One thing that I have considered is detaching the board from the front plate, and using the Cat5e cable that is in place to extend the connections from the board (which could be placed in the wiring closet next to the ACS) to the front plate at the door. This solution would use 3 pairs (speaker, mic, button).

Can anybody think of a better solution or a reason why this will not work? This seems easier than chipping out the current box and replacing it, plus gives extra weather protection to the electronics on the circuit board.
 
how about a dremell type tool to take 1/16 or so off each side of the metal box in the wall ?

 
That is a possibility, but it would basically involve cutting the entire side walls out, since there is no lip on the sides that folds in.
 
I would give Bogen tech support a call and ask them if there are any issues with relocating the pc board to a different location than the speaker/mic/button assembly and if distance is an issue.

....JIM....
 
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