As a start, what on earth do you have on SYS that would use so much space? Remember, the SYS volume should be for the NetWare system files and any other stuff should really be stored on another volume.
Anyway, to answer your question: once you have put the new hard disk into the server, you can use CPQONLIN.NLM to add the new hard disk to the existing array (this is based on RAID5 configuration only). Once the hard disk is added to the new array, go into NWCONFIG (going from memory now) / Disk Options / NetWare Partitions and add the new logical volume as a NetWare partition. Once this is done, you can add the diskspace to the SYS volume under the Volumes section by pressing Insert, choosing the unallocated space and selecting Add to existing volume. This can all be done without any outage time to the server, but be aware that CPQONLIN does have a tendancy to crash the server on the odd occasion.
Sorry if the instructions are rather vague, I'm going from memory.... -----------------------------------------------------
"It's true, its damn true!"
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