You should ask your printer to send you their distiller settings. This will make things a lot easier on both of you, you can be assured your PDF file will work with their RIP software.
One reason why the new pdf writer doesn't work for some printers is they haven't upgraded their RIP software...
I have similar problems creating pdfs in quark (5.0 for Mac). I work for a printing company. Often times when we receive a job in quark, we attempt to produce pdf files for output to an imagesetter. We use suitcase to load fonts. After creating a post script and attempting to distill it, Many...
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